Abstract
Bistable composite shells patented as Bistable Reeled Composite (BRC) booms have the potential to be used as lightweight structural elements for a number of space applications. This paper details an approach to increase the natural frequency and stiffness of BRCs. The motivation for this research is the desire to increase the scalability of a flexible "roll-up" solar array which, in its deployed state, consists of two cantilevered BRCs supporting a flexible Photo Voltaic (PV) cell covered blanket between them. A Finite Element (FE) numerical model is combined with a nonlinear constrained optimization to maximize the natural frequency of BRC booms with respect to the fiber orientation angles and ply discontinuity locations. The results demonstrate that careful selection of the fiber orientation angles and the location of step thickness variations can significantly optimize the natural frequency. Experimental verification of the vibration characteristics of optimized BRC booms has also been conducted. Finally, stability analysis of the optimized BRC booms under bending has been carried out using FE simulation to quantify the Maximum Rotational Acceleration (MRA) that they can take before failure.