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On the effect of insoluble hydrophobic heterogeneities on the wetting dynamics of soluble thin films
Journal article   Peer reviewed

On the effect of insoluble hydrophobic heterogeneities on the wetting dynamics of soluble thin films

Solomon Stavros Melides, Joseph Louis Keddie and Marco Ramaioli
Chemical engineering science, Vol.320(Part B), 122505
15/01/2026

Abstract

Cocoa butter Dissolution Food powder Hydrophobic heterogeneities Maltodextrin Patterned surface Spreading Wetting dynamics Thin Films
•Thin, maltodextrin films were decorated with ink-jet printed insoluble cocoa butter patterns.•The heterogeneity Area Coverage (AC) affects the spreading dynamics of water droplets.•Area Coverage of 8% doubles the spreading time, while AC 26 % trebles it. AC < 1 % shows no significant effect.•Heterogeneities can affect wetting more than the molecular mass of the soluble substrate.•These results suggest surface design criteria to quantitatively control wetting. Recent studies have highlighted the complex mechanisms governing the spreading of a solvent onto a homogeneous soluble film, such as water on soluble polysaccharides. The presence of surface fat slows down the wetting of spray dried food powders, but this phenomenon is not yet understood quantitatively. In this study, surface heterogeneities were created by the ink-jet printing of cocoa butter onto water-soluble maltodextrin thin films to produce hydrophobic deposits with a range of area coverages. The spreading dynamics of water was studied controlling relative humidity. Area coverages above 1.2 % were found to decrease the contact line speed and increase the contact angle. The contact line was deformed by the deposits of cocoa butter, causing in some cases periodic decelerations followed by accelerations. Area coverages above 26 % led to a three-fold increase in the spreading time. These novel insights could help to design soluble heterogeneous surfaces meeting a desired wetting performance.
url
https://doi.org/10.1016/j.ces.2025.122505View
Published (Version of record) Open CC BY-NC V4.0

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