Abstract
A mechanistic model for tumbling mills was developed based on breakage characteristics and tumbling mill operational features. The concept was presented at the IMPC (International Mineral Processing Congress) 2014, followed by progress in a sub-process of the model presented at the IMPC 2016. Additionally, a number of papers on the sub-models and breakage function have been published. This paper provides a consolidated summary of the outcomes and status of the model. The overall model structure is presented along with the sub-models such as appearance functions, breakage rate functions, energy distribution, transport, and dual component grinding interaction model. The strengths and capabilities of the model structure as achieved to date are presented.
The approach developed can be used as a platform for building multicomponent models. The modelling work can be done quicker by using an existing structure such as the one presented in this paper. It is recommended that researchers assess compatibility prior to embarking on model development work if the intention is to use this model structure.
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•The evolution of the different version of dynamic models for tumbling mills is presented.•Each type of the mechanistic models are validated with plant data.•The strengths and capabilities of each version of the model are compared.•The gaps in knowledge and sub-processes mechanistic modelling are presented.